NSC Hydrometallurgical Pressure Oxidation of Combined Copper and Molybdenum Concentrates

Corby G. Anderson, Todd S. Fay

Abstract

The need for copper and molybdenum continues to grow as does the need for clean efficient metallurgical technologies capable of treating mixed metal concentrates. Currently, the use of hydrometallurgical pressure oxidation for copper concentrate treatment is growing. Furthermore, with limited molybdenum roasting capacity, stringent industrial molyb-denum concentrate roaster feed specifications, poor rhenium recoveries, and the inherent environmental issues asso-ciated with pyrometallurgical treatments, hydrometallurgical options are also now being pursued for molybdenum concentrates. Moreover, given the inherent grade, recovery and cost inefficiencies in the differential flotation process normally employed for molybdenum concentrates produced as a by-product of copper mining, there is a growing need to directly treat combined bulk copper and molybdenum concentrates. This minimizes molybdenum concentrate roasting limitations, specifications and requirements, while allowing simplification of increased efficiency of and cost reductions in upstream mineral processing circuits now producing separate copper and molybdenum concentrates by differential flotation. It would also allow more direct and efficient recovery of rhenium. Finally, hydro metallurgical technology will also reduce the need for costly final molybdenum concentrate impurity treatment circuits, thereby allowing for lower grade mixed metal molybdenum concentrates to be treated directly for a greater metal value realization. In summary, industrial nitrogen species catalyzed (i.e. NSC) hydro metallurgical pressure oxidation has many advantages over conventional pressure oxidation systems and offers a tangible process route to treat mixed bulk concentrates.This paper illustrates the fundamental concepts, confirmatory testing, application, proposed design and associated cost estimates for the development and industrial implementation of this proven mode of hydro metallurgical processing as applied combined to copper molybdenum rhenium concentrates.

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